Work centers

Work centers are where Manufacturing work orders are processed, and they can be used to track costs, make schedules, plan capacity, organize equipment, and track efficiency. Specifying a work center is required when a work order is defined in the Operations tab of a bill of materials (BoM) for a product.

Important

Work centers only appear if the Work Orders setting is enabled. To do so, navigate to Manufacturing app ‣ Configuration ‣ Settings, then select the Work Orders checkbox. Work orders can be managed in the Manufacturing app by selecting Manufacturing app ‣ Operations ‣ Work Orders.

Work center configuration

Create a new work center

Open Manufacturing app ‣ Configuration ‣ Work Centers and click the New button to open a new work center form.

An example of a configured work center form.
  • Work Center Name: Enter the label for the work center used to select it on a work order or on the reporting dashboards.

  • Tag: Specify reusable labels that can be used to sort work centers in the list view.

  • Alternative Workcenters: Specify the work centers where a work order should be carried out if the specified work center is unavailable.

  • Code: Specify the reference ID for the work center that is displayed in the list view.

  • Working Hours: Specify the hours during which the work center can be used each week.

  • Company: In multi-company databases, select the company the work center belongs to.

Working hours

Working hours define when a work center should operate, based on a one- or two-week schedule. These hours also form the basis for calculating overall equipment effectiveness (OEE).

Note

By default, Odoo uses the Work Center 40 hours/week working hours, which expects work centers to operate between 8:00 AM and 4:00 PM on Monday through Friday.

To change the working hours, hover over the current Working Hours value and click the (Internal link) icon to open the working hours form.

The working hours form for Standard 40 hours/week.

To create a new set of working hours, click the New button and give it a name. From here, edit any Work from or Work to value to adjust the time range. Remove a line by clicking the (trash) icon. To create a new time range, click Add a line at the bottom of the list.

Set productivity standards and allowed employees

The General Information tab on the work center form allows for productivity goals to be assigned to a work center. These are used as the basis for calculating how much of the potential time the work center is being used and its operating costs.

The General Information tab of the work center form.
  • Time Efficiency: Set the multiplier for how using this work center affects the normal execution speed of a work order. This is specified as a percentage.

    Example

    If a work center has older equipment and work orders take twice as long to produce, the Time Efficiency would be 50.00%.

  • OEE Target: Set the target for efficiency at the work center.

    Example

    If a work center is available for 8 hours per day but is only expected to be used for 7 hours per day, the OEE would be 87.50%. \(7/8*100=87.5\)

  • Setup Time: Specify the time required before work can commence on a work order.

  • Cleanup Time: Specify the breakdown or cleanup time required after a work order is finished.

  • Cost per hour: Set the operating expense of that work center. The per employee value is used to estimate the average cost per employee.

  • Expense Account: Specify the account to be used when the manufacturing order is marked as done. If this value is not set, the expense account of the final product is used.

  • Allowed Employees: Specify the employees who can perform work at the work center. If this field is left blank, all employees are allowed.

Example

If equipment at a work center requires a certification to operate, the Allowed Employees field could list only those employees who have the certification.

Set production capacities

The Product Capacities tab creates a default value for how many units of a product can be produced at one time in a work center, along with the product’s Setup Time (in minutes) and Cleanup Time (in minutes).

A work center form with different capacities specified for different products.

Tip

To specify production capacities in different measurements from a count of units, enable the Units of Measure feature in the Inventory app.

Integrate IoT devices

The IoT Triggers tab enables the integration of IoT devices with a work center:

  • Device: Specify the IoT device to be triggered.

  • Key: Specify the security key for the device.

  • Action: Select the IoT device action that is triggered.

The IoT Triggers tab of the work center form.

Assign equipment to work centers

The Maintenance app makes it possible to add specific equipment to a work center and individually track its costs and productivity. It also adds the Equipment and Maintenance tabs to the work center form, used to list equipment and schedule maintenance activities.

Configure equipment

Use the Equipment tab to assign equipment to a work center. Click Add a line to add the equipment in the Add: Maintenance Equipment window. The following information is displayed for each piece of equipment:

  • Equipment Name: The name of the piece of equipment.

  • Technician: The technician responsible for servicing the equipment.

  • Equipment Category: The category the equipment belongs to.

  • MTBF: Mean time between failures; the average time that the piece of equipment will operate before failing.

  • MTTR: Mean time to repair; the average time it takes for the equipment to become fully operational again.

  • Est. Next Failure: An estimate of when the next equipment failure will occur.

The Equipment tab of the work center form.

Note

The MTBF, MTTR, and Est. Next Failure values are all calculated automatically based on past failure data, if any exists.

Work center planning

The currently scheduled work orders can be viewed by accessing the planning views from the Manufacturing app ‣ Planning pages.

The Gantt view of planning showing two assembly work centers.

Different pages show how many individual work orders are scheduled, how hours the work center is in production, and the dates and times that are currently scheduled for work orders. Times and planned work centers can be changed by clicking to access the individual work order.

See also

Planning views

Work center performance

Performance for an individual work center can be viewed by selecting Manufacturing app ‣ Configuration ‣ Work Centers and opening a work center. Metrics are displayed in smart buttons at the top of the form.

A work center form with smart buttons showing performance metrics.
  • OEE: Overall equipment effectiveness, or the percentage of time that the work center has been productive out of its available work hours.

  • Lost: The amount of time lost due to work stoppages.

  • Load: The amount of time it will take to complete the current workload.

  • Performance: The real duration of work time, shown as a percentage of the expected duration.

Use case: measuring performance by shift using work centers

Work centers support defined working hours, enabling the tracking of production efficiency by shift. To configure shift-based tracking, create working hours for each of the shifts, then duplicate versions of each work center for each of the shifts. With this setup, comparing shift productivity can be done with any of the available reporting tools.

Working hours for multiple shifts

To create working hours for multiple shifts, open a work center form and in the Working Hours field click the (Internal link), and then click the New button to create a new set of hours for the second shift.

Example

A manufacturer has two shifts: a day shift from 5 AM to 1 PM and a night shift from 1 PM to 9 PM. Starting from any existing work center, edit the existing working hours to match the day shift.

The working hours for a day shift

Once the day shift is saved, click the (cog) icon and select Duplicate. Rename this new schedule Night Shift and change each Work from to 13:00 and Work to to 21:00.

The working hours for a night shift

Work centers for multiple shifts

To create the duplicate work centers, return to the work center view by navigating to Manufacturing app ‣ Configuration ‣ Work Centers and duplicating each of the work centers that are used by both shifts, either on the individual work center forms, or directly from the list view.

Tip

To duplicate work centers directly from the list view, click the (checkbox) that appears above the list items to select all. Then, click the Actions button at the top of the list and select Duplicate.

Example

A manufacturer has two work centers, Assembly Line 1 and Assembly Line 2, and two working hours, Day Shift and Night Shift.

Work centers copied for day and night shifts.

To create versions of Assembly Line 1 and Assembly Line 2 for each shift, duplicate each of the work centers. Select the first work center and add the shift name in that work center’s name and assign it the appropriate working hours. Optionally, configure each work center to use its opposite shift counterpart as an alternate work center to ensure that manufacturing orders get assigned to both. Tags can also help make a visual distinction between each shift.

Tip

Use the (left arrow) and (right arrow) buttons in the top corner to move on to the next form in the list without returning to the list view.

Reports comparing different shifts

With multiple work centers created to represent shifts, reports that sort by work center will now compare shifts. This can be used to compare the number of work orders that are being assigned each shift, the OEE, or actual time that each shift is taking to produce a product.

Example

A report has been created to compare the time efficiency of two shifts producing the same product in the same work center.

A bar graph of two work centers with duration deviations of -6.50 and 15.00

To create this report, go to Manufacturing app ‣ Reporting ‣ Work Orders and click to remove the To Do or Blocked or In Progress filter by clicking the (Remove) icon on its right side. Next, click the measures button and select Duration Deviation (%).

In this case, the day shift has on average taken more than the expected time to produce products (-6.50%) while the night shift took less than the expected time (15.00%).