Absolutely, automating quality control in manufacturing is a great way to streamline processes and reduce manual workload. Given that you're producing up to 15 different products daily and need to set up three QC checkpoints per product, manually creating these checkpoints each time can be time-consuming.
Using MES software, or similar solutions, you should be able to automate the creation of QC checkpoints as soon as a work order is generated. One way to achieve this is through predefined quality control templates that are automatically linked to specific product types.
Possible Solutions:
- Automated QC Creation with Work Orders – Configure your MES or ERP system to trigger QC checkpoints automatically when a manufacturing order is created. Each product can have predefined quality checks (length measurement, photo capture, pass/fail) that apply automatically.
- Using Routes & Templates – If your system supports routing, you can create a standardized route for each product type with predefined quality checkpoints, ensuring consistency and automation.
- Custom Scripting or Integration – If your current system lacks built-in automation, consider a small customization or integration with a quality module that can auto-generate QC tasks per work order.
Many modern MES solutions, including those from INS3, provide configurable workflows that allow for automated quality control checkpoints, minimizing manual effort while ensuring compliance.
Would love to hear if others have tackled similar challenges—how are you managing automated QC in manufacturing?