MRP Master Production Plan

by
Odoo          
v 13.0 Third Party 6

450.00 €

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Technical name mrp_master_production_plan
LicenseSee License tab
Websitehttp://linkedin.com/in/openvalue-consulting-472448176
Also available in version v 12.0 v 11.0 v 10.0
Required Apps Inventory (stock)
Manufacturing (mrp)
Sales (sale_management)
Purchase (purchase)
Invoicing (account)
Technical name mrp_master_production_plan
LicenseSee License tab
Websitehttp://linkedin.com/in/openvalue-consulting-472448176
Also available in version v 12.0 v 11.0 v 10.0
Required Apps Inventory (stock)
Manufacturing (mrp)
Sales (sale_management)
Purchase (purchase)
Invoicing (account)

MASTER PRODUCTION PLAN

 

Process Overview

The Master Production Plan Management consists of the following process steps:

       Demand Management: evaluate the forecast demand by entering Planned Independent Requirements

       Sales and Operation Planning: determine the master production plan items by comparing the released forecast demand, the current stock, sales and supply; more than one planning version can be taken into account at the same time (new feature in version 13)

       Master Production Plan: consolidate the master production plan by evaluating capacity loading and financial figures; master production plan can be used stand alone for production planning (new feature in version 13)

 


The following picture provides an overall process overview:

 

Important remarks:

       this model is to manage the master plan in MTS logistic model; therefore MTO indicator in product master data should not be set

       working calendar has to be assigned to every warehouse (new feature in version 13) for production dates determination

       all the calculation in SOP management are to be propagated from the concerned line to the whole table; for this reason, a massive update feature is available in the action button

       make or buy decision can be taken at SOP level (new feature in version 13) by defining internal BOM or subcontracting BOM and subcontractor either

       Master Production Plan can be used stand-alone (without planning any demand) for planning production process (new feature in version 13)

       two process roles are involved, i.e. manager and user, for the overall process

 

 

Product master data


new tab, called MPP Planning, is available at template product level for entering

       planned sales delivery lead time and

       total replenishment lead time

 

 

Work Center master data


Available capacity determination by entering

       working days per week

       working hours per shift

       number of shifts per working day

 

 

Planning Version


       Planning version management with validity dates

       determination of the overall PIR revenues and costs under the concerned planning version

       link to the concerned Demand, thats PIR items assigned to the concerned planning version

       Planner assignment, as responsible of a Demand Version

       report for comparing costs and revenues for several planning versions

       document attachment feature

       Odoo standard activity feature has been activated

 

 

Demand Management


       Quick entering of Planned Independent Requirement Items specifying planning version, product code, warehouse, requested quantity, requested date and requestor

       availability date is determined according to the sales lead time in product master data

       check whether availability date lies within planning version validity period

       check whether availability date is not lying before the date calculated starting from to the start date of the planning version backward to the Overall Replenishment Lead Time detailed in Product Master Data; that for guarantee the master plan feasibility, i.e. the requested quantity can be produced; the backward scheduling is performed according the working calendar assigned to the warehouse

       check only material with real BOM can be taken into account (i.e. BOM exists as manufacturing or subcontracting one either)

       check only manufacturing warehouse can be entered

       check only one PIR for the same warehouse (and product code) can be entered for the same date

       Release Planned Independent Requirement for moving them to the next planning level, i.e. SOP

       Reset Planned Independent Requirement for evaluating a new planning scenario

       massive reset for selected PIR items

       massive cancel for selected PIR items

       Odoo standard activity feature has been activated

       three wizards for

    PIR massive creation copying them from existing ones; the selection is performed by current planning version, current warehouse and current product code


    PIR massive release: he selection is performed by current planning version and current warehouse

    PIR massive reset: he selection is performed by current planning version and current warehouse

 

The following picture explains the relationship between Demand and SOP by the status flow:


 

Sales and Operation Planning


       PIR approval is to create automatically SOP items, as Demand item, for the same planned date (availability date = planned date) with planned quantity = 0; for each warehouse and product, two fictitious items are created automatically for closing the planning horizon: the first at 01/01/1900 as planned date and the second one at 31/12/2999

       Manual quick entering of SOP items, as Supply items, specifying product code, warehouse, planned quantity, planned date and BOM (for subcontracting BOM, subcontractor also)

       the planned quantity for each SOP item, as Supply item, has to be entered for adjust properly the projected inventory quantity calculated through the stock on hand quantity, the cumulated sales quantity, the cumulated supply quantity (purchase orders and manufacturing order) and the requested PIR quantity.

       Multiple planning versions can be taken into account

       for each SOP item the following figures are available:

o   stock on hand quantity (mainly for the first item at 01/01/1900)

o   cumulated current demand (sales order) at the planned date

o   cumulated forecasted demand (PIR coming from Demand Management) at the planned date

o   cumulated supply quantity (open purchase orders and open manufacturing orders) at the planned date

o   cumulated supply quantity for Manufacturing Orders in draft status

o   cumulated planned quantity at the planned date

o   projected inventory quantity at the planned date

       massive update action to reevaluate computed fields

       massive release for selected SOP items (Supply items only)

       massive cancel for selected SOP items (Supply items only)

       reports for comparing all SOP figures over the time (planning month)

       Odoo standard activity feature has been activated

 

 

Master Production Plan


       Manual entering of MMP items specifying product code, warehouse, planned quantity, planned date and BOM (for subcontracting BOM, subcontractor also)

       check whether planned date is not lying before the date calculated starting from to the today date backward to the Overall Replenishment Lead Time detailed in Product Master Data; backward date calculation is done according the working calendar at warehouse level; this is for guaranteeing the master plan feasibility, i.e. the requested quantity can be produced

       check only production material can be taken into account (i.e. BOM exists)

       check only manufacturing warehouse can be entered

       workflow for managing Master Production Plan item through the following states: draft (MPP creation), capacity check performed, done (MPP release by creation a Manufacturing Order or Subcontracting Purchase Order) and Cancelled (MPP rejected)

       reports for evaluating planned quantity and costs over the time (weekly period) for financial evaluation

       massive reset for selected MPP items

       massive cancel for selected MPP items

       Odoo standard activity feature has been activated

 

The following picture explains the relationship between SOP and MPP by the status flow:


 

MPP Capacity


       Rough Cut Capacity for consolidation of a Master Production Plan Version evaluating capacity load per time period for involved work centers and comparing it with theoretical capacity available.

 

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