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How can I forecast my parts needs?  Let's say I want to build 100 items and each item takes 200 parts......how can I enter that forecast so I can make my parts orders without generating a dummy MO to kick out a replenishment report that I'll have to go back and erase?

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You can create MO in draft state or Create corresponding SO based on that system will shows the forecasted quantity..

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There is no report that could do this without creating the MO?