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Replenishment is increasing quanties on open Manufacturing Orders instead of creating new ones.

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Tony McGrew

Another Replenish problem.  is I have an open MO that is on the shop and i use the replenish report to create more of that same product it changes the quantity on the open M/Os and does not create new ones.  i do not want to have to go chase down printed jobs that are no longer correct.

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Chris TRINGHAM

I think it used to be possible to change the Inventory Routes to stop this, but something changed recently. Which version are you using?

Tony McGrew
Avtor

Chris we are on V18 SH.  One of the changes was that the MTO route now looks for stock levels before creating a new MO.  Looks like it also looks for open MO's.  This is a big problem if you do repetitive parts.

Tony McGrew
Avtor

Thanks.  It does not seem to matter if the MOs are confirmed or locked they get changed,. Too bad as it makes the replenish report pretty much useless for reordering.  It does not happen if you replenish from the forecast screens.

Tony McGrew
Avtor

I will try locking the jobs.  THey are all confirmed before printing and it still modifies them.  Thanks.

Tony McGrew
Avtor

This is turning out to be a very big problem.  Even if an MO is locked it changes the quantity.  If I manually create an MO instead of using replenish it uses the wrong routes.   Usually I am a big odoo fan but in this case there is a real problem.

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Cybrosys Techno Solutions Pvt.Ltd
Best Answer

Hi,

When you use the Replenishment Report in Odoo, the system automatically updates the quantity on any existing open Manufacturing Orders (MOs) for the same product instead of creating a new MO. This is because Odoo assumes the open order is still adjustable and tries to optimize production by merging requirements. However, in a real production environment, once a job is released to the shop floor and printed, the quantity should not be changed, as this creates confusion and forces you to track down outdated job sheets. To prevent this, you can either confirm or lock MOs once they are released, which stops replenish from altering them and ensures that any new demand creates a fresh MO, or you can customize the replenish logic so it always generates new MOs regardless of existing ones. This way, the integrity of shop-floor jobs is maintained and new requirements are handled cleanly without overwriting older ones.


Hope it helps.



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