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How to use BoM, Working Center, Operation, Routing etc. for modeling Stool manufacturing? [Closed]

By
passat
on 2/22/13, 11:04 AM 4,503 views

The Question has been closed for reason: too subjective and argumentative

by
Fabrice Henrion (fhe)
on 02/23/2013 00:17:04

How to use BoM, Working Center, Operation, Routing etc. for modeling, for example, Stool manufacturing?

Manufacturing of stools. The stool consists of 3 - 5 legs and one seat board. There are raw materials: round wood sticks for leg blanks and planks for seat blanks. And there is a glue.

There is a saw, a face-grinding machine, a lathe and drill press, and five workers: sawer, grinder, turner, driller and fitter.

Sawer cuts sticks to leg blanks and planks to seat blanks. Grinder face-grinds the seat blank. Turner makes legs. Driller drills mortises in the seat blanks. A fitter assembles stools.

There are 3 types of stools ( type 1 - 3 legs, 35 cm; type 2 - 4 legs, 40 cm; type 3 - 5 legs, 45 cm).

Production of 1 leg blank takes 0.1 hours. No. of legs = lenth of stick / (kerf + lenth of leg).

Production of 1 seat blank takes 0.1 hours. No. of seats = lenth of plank / (kerf + lenth of seat).

Production of leg (type 1) from a leg blank consists of 3 operations: 1 - turning - 0.25 hours, 2 - grinding - 0.1 hours, 3 - making of tenon - 0.1 hours. Production of leg (type 2) from a leg blank consists of 3 operations: 1 - turning - 0.3 hours, 2 - grinding - 0.15 hours, 3 - making of tenon - 0.1 hours. Production of leg (type 2) from a leg blank consists of 4 operations: 1 - turning - 0.35 hours, 2 - grinding - 0.2 hours, 3 - finishing - 0.1 hours, 4 - making of tenon - 0.1 hours.

Production of seat (type 1) from a seat blank consists of 2 operations:
1 - operation of making of three mortises in the seat blank takes 0.3 hours; 2 - operation of face grinding of the seat blank takes 0.1 hours. Production of seat (type 2) from a seat blank consists of 2 operations:
1 - operation of making of three mortises in the seat blank takes 0.4 hours; 2 - operation of face grinding of the seat blank takes 0.1 hours. Production of seat (type 3) from a seat blank consists of 2 operations:
1 - operation of making of three mortises in the seat blank takes 0.5 hours; 2 - operation of face grinding of the seat blank takes 0.1 hours.

Assembling the stool of the type 1 takes 0.5 hours. Assembling the stool of the type 2 takes 0.75 hours. Assembling the stool of the type 3 takes 1.0 hours

2
Jay
On 2/22/13, 10:54 PM

Passat, in my view you are basically looking for an industry MRP solution for the given business and just afraid that none in here has that much time to dig into it then answer you. That said, I hope this article(http://blog.makezine.com/2013/02/09/maker-pro-tracking-manufacturing-from-start-to-finish-with-openerp/) could brief you how Production module of OpenERP works, if you haven't read it.

For the ultimate answer to your needs, better go consult the local OpenERP partners in your area.

Good luck!

Mario

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Asked: 2/22/13, 11:04 AM
Seen: 4503 times
Last updated: 3/16/15, 8:10 AM